Руководство пользователя сварочного аппарата для оптоволокна Komshine FX39 и инспекционного зонда для оптоволокна KIP-600V

1. Введение

This manual provides detailed instructions for the safe and efficient operation, maintenance, and troubleshooting of the Komshine FX39 Fiber Fusion Splicer and the Komshine KIP-600V Fiber Inspection Probe. Please read this manual thoroughly before using the equipment to ensure optimal performance and longevity.

The Komshine FX39 is a high-performance fiber fusion splicer designed for precise optical fiber splicing. The Komshine KIP-600V is a fiber inspection probe used for examining fiber end-faces.

2. Информация по технике безопасности

WARNING: Always follow safety precautions to prevent injury or damage to the equipment.

• Do not look directly into the fiber end-face or the splicing arc. Invisible laser radiation and intense light can cause severe eye damage.
• Ensure the equipment is used in a clean, dry environment, free from dust and excessive humidity.
• Handle optical fibers with care. Fiber shards are extremely sharp and can cause injury.
• Use only the specified power adapter and battery for the device.
• Keep the splicing area clear of flammable materials.

3. Содержимое упаковки

Убедитесь, что все товары находятся в упаковке. Если какие-либо товары отсутствуют или повреждены, немедленно свяжитесь с поставщиком.

Figure 3.1: Complete package contents including the FX39 Splicer, KIP-600V Probe, and accessories.

В комплект обычно входит:

• Komshine FX39 Fiber Fusion Splicer
• Датчик Komshine KIP-600V для осмотра волокна
• Скалыватель волокон
• Стриппер для волокон
• Адаптер питания и зарядный кабель
• Rechargeable Battery (7800mAh for FX39, 4000mAh for KIP-600V)
• Запасные электроды
• Охлаждающий поддон
• Чехол для переноски
• Cleaning Wipes and Alcohol Bottle
• Руководство пользователя (этот документ)

4. Настройка

4.1. Зарядка аккумулятора

Before initial use, fully charge the device batteries. The FX39 Splicer uses a 7800mAh battery, and the KIP-600V Probe uses a 4000mAh battery.

1. Подключите адаптер питания к устройству и розетке.
2. Загорится индикатор зарядки.
3. A full charge for the FX39 typically takes approximately 3.5 hours.

Figure 4.1: The FX39 Splicer's 7800mAh battery provides up to 400 splice and heat cycles per charge.

4.2. Installing Electrodes (FX39 Splicer)

The FX39 Splicer features a tool-less electrode replacement design.

1. Ensure the splicer is powered off.
2. Gently unscrew the electrode covers.
3. Снимите старые электроды.
4. Insert new electrodes, ensuring they are seated correctly.
5. Screw the electrode covers back into place.

Figure 4.2: Tool-less electrode replacement for convenience and efficiency.

4.3. Подготовка рабочего места

Set up the splicer on a stable, clean, and level surface. Ensure adequate lighting and ventilation. Keep all necessary tools and consumables within reach.

5. Инструкция по эксплуатации

5.1. Komshine FX39 Fiber Fusion Splicer Operation

The FX39 Splicer features 6-motor core alignment and a 4.3-inch capacitive touch screen for intuitive operation.

Figure 5.1: The 6-motor positioning system ensures precise fiber alignment for optimal splicing.

5.1.1. Fiber Preparation

1. Strip the Fiber: Use a fiber stripper to remove the protective coating from the fiber, exposing the bare fiber.
2. Clean the Fiber: Clean the bare fiber with a lint-free wipe soaked in 99% isopropyl alcohol.
3. Cleave the Fiber: Use a high-precision fiber cleaver to achieve a clean, perpendicular fiber end-face. The cleave length should be appropriate for the splicer's fiber holders.

5.1.2. Placing Fiber in Splicer

The FX39 supports a 3-in-1 fiber holder design.

1. Open the splicer's wind cover and fiber clamps.
2. Carefully place the prepared fibers into the V-grooves of the fiber holders. Ensure the fiber end-faces are positioned correctly near the electrodes.
3. Закрыть волокно clampа затем ветрозащитный чехол.

Figure 5.2: The 3-in-1 fiber holder accommodates various fiber types and sizes.

5.1.3. Splicing Process

1. The splicer will automatically begin the alignment process. The 6 motors will precisely align the fiber cores.
2. Once aligned, the splicer will initiate the fusion arc. The splicing process takes approximately 6 seconds.
3. After splicing, the estimated splice loss will be displayed on the screen.
4. Open the wind cover and carefully remove the spliced fiber.

5.1.4. Heat Shrink Protection

1. Slide a heat shrink sleeve over the splice point.
2. Place the fiber with the sleeve into the heating oven.
3. Close the oven lid. The heating process takes approximately 16 seconds.
4. Once complete, carefully remove the protected splice and allow it to cool on the integrated cooling tray.

Figure 5.3: The 2-layer cooling tanks provide a safe place for spliced fibers to cool after heating.

5.2. Komshine KIP-600V Fiber Inspection Probe Operation

The KIP-600V probe is used to inspect the end-face of fiber optic connectors for dirt, scratches, or other defects that can degrade signal quality.

Figure 5.4: The KIP-600V probe connected to its display unit, showing a fiber end-face for inspection.

5.2.1. Connecting and Powering On

1. Connect the KIP-600V probe to its display unit.
2. Press the power button on the display unit to turn it on.
3. Ensure the battery is sufficiently charged (4000mAh battery provides up to 20 hours of operation).

5.2.2. Inspecting Fiber End-Faces

1. Select the appropriate adapter tip for the fiber connector type (SC, FC, ST, LC, MU, etc.).
2. Insert the fiber connector into the probe tip.
3. Observe the fiber end-face image on the display unit. The KIP-600V provides 400x magnification.
4. Use the focus wheel on the probe to achieve a clear image.
5. Evaluate the end-face cleanliness and quality according to industry standards.

Figure 5.5: The KIP-600V is compatible with SC, FC, ST, LC, and MU connectors, including female versions.

The KIP-600V also supports real-time video recording and TF card expansion for data storage and playback.

6. Техническое обслуживание

6.1. Cleaning the FX39 Splicer

• V-Grooves and Clamps: Regularly clean the V-grooves and fiber clamps with a cotton swab and isopropyl alcohol to remove fiber debris and dust.
• Электроды: Clean the electrode tips with a specialized electrode cleaner or a lint-free swab if they become contaminated. Replace electrodes after approximately 5000 splices or if splice quality degrades.
• Объективные линзы: Gently clean the objective lenses with a lens cleaning solution and a soft, lint-free cloth.
• Экран: Wipe the touch screen with a soft, dry cloth.

6.2. Cleaning the KIP-600V Probe

• Совет зонда: Ensure the probe tip is clean before each use. Use appropriate fiber cleaning tools for the specific connector type.
• Экран дисплея: Clean the display screen with a soft, dry cloth.

6.3. Уход за аккумулятором

• Храните аккумуляторы в сухом прохладном месте.
• Избегайте частой полной разрядки аккумулятора.
• При длительном хранении зарядите аккумулятор примерно до 50-60%.

6.4. Общий уход

• Always store the equipment in its protective carrying case when not in use.
• Avoid dropping or subjecting the devices to strong impacts. The KIP-600V features a removable silicone case for added protection.

Figure 6.1: The KIP-600V probe with its protective silicone case, designed to reduce damage from impacts.

7. Поиск Неисправностей

This section provides solutions to common issues encountered during operation. For problems not listed here, contact customer support.

8. Технические характеристики

8.1. Komshine FX39 Fiber Fusion Splicer

• Метод выравнивания: 6-Motor Core Alignment
• Splicing Time: Примерно 6 секунды
• Время нагрева: Примерно 16 секунды
• Средние потери на сварке: 0.01дБ
• Срок службы электрода: Up to 5000 splices
• Емкость аккумулятора: 7800mAh (approx. 400 splice/heat cycles)
• Отображать: 4.3-дюймовый емкостный сенсорный экран
• Fiber Holders: 3-in-1 design
• Охлаждение: 2-Layer Cooling Tanks
• Масса: 1.72 кг (без батареи), 2.25 кг (с батареей)

8.2. Komshine KIP-600V Fiber Inspection Probe

• Увеличение: 400x
• Экран дисплея: 3.5-дюймовый
• Емкость аккумулятора: 4000 мАч (до 20 часов работы)
• Коэффициент разрешения: <1µm
• Совместимость: FC/SC/ST/LC/MU/E2000/MPO (with appropriate adapters)
• Функции: Real-time video, TF card support, video playback

9. Гарантия и поддержка

Komshine products are designed for reliability and performance. For warranty information, please refer to the warranty card included with your product or visit the official Komshine webсайт.

For technical support, service, or inquiries, please contact Komshine customer service through the details provided on the product packaging or the official webсайт. При обращении в службу поддержки, пожалуйста, подготовьте модель и серийный номер вашего продукта.

Интернет-ресурсы: For additional resources, FAQs, and software updates, please visit the KOMSHINE Store on Amazon.